Teams carrying out regular site inspections
You need repeatable routes to set measurement points and inspection data you can put to use. ANYbotics describes stored, repeatable missions for ANYmal.
Start by choosing your measurement points, route and operating environment: these will determine the robot’s sensors, autonomy and mobility. Autonomous inspection systems can be suitable for regular, repeatable rounds, while remotely controlled platforms may suit tasks that vary. Before buying, check the documentation for the complete robot and sensor configuration, as well as the requirements at your site.
You need repeatable routes to set measurement points and inspection data you can put to use. ANYbotics describes stored, repeatable missions for ANYmal.
You need to check routes and surfaces, and, where relevant, an Ex zone, against the documented suitability of the specific configuration. The Federal Institute for Occupational Safety and Health describes how Ex-protected equipment is selected according to the relevant zone.
You need measurements and images to feed into existing workflows, with access that can be controlled. Boston Dynamics documents data management and connections to other systems among Orbit’s features.
Suitable if: the same measurement points are visited regularly and you can set up the route, charging point and data analysis.
Trade-off: the mission and actual route need to be configured and tested with the intended equipment.
Suitable if: an operator needs to visit changing targets or take a closer look at anything unusual from a distance.
Trade-off: the task requires an operator and a connection that works along the entire route.
Suitable if: inspection results need to feed into existing work orders or analysis.
Trade-off: an API alone does not confirm compatibility with your specific control system or the site’s access rules.
| Priority | What to check before buying | Who is this particularly important to? |
|---|---|---|
| Repeatable route | Test measurement points, obstacles, the return route and charging on the actual route with the planned equipment. | If you’re planning regular inspections, you’ll want to reach the same measurement points repeatedly and get usable data. Around 25% of customers put repeatable routes first. |
| Suitability for Ex zones | Check the zone classification and documentation for the robot, sensors and accessories in the planned configuration. | If you operate a route in a suitably classified area, you’ll need documentation that matches the specific zone and configuration. For around 20% of customers, Ex suitability is the main priority. |
| The right sensors | For each measurement point, decide whether you need a visual image, thermal image, acoustic inspection or another reading; check the equipment and software requirements. | If you need to monitor specific site conditions, you’ll need sensors and analysis that suit your measurement points. Around 20% of customers prioritise a particular measurement task. |
| Difficult routes and operating conditions | Compare steps, stair width, grating, narrow spaces, flooring, temperature and humidity against the model and payload. | If you need to reach measurement points via stairs or over difficult surfaces, pay particular attention to conditions along the entire route. For around 20% of customers, whether the robot can navigate the route is their main concern. |
| Connecting to IT and maintenance systems | Test exports, APIs, work orders, network coverage, access rights and storage location with a real data handover. | If you want inspection results to feed into existing workflows, you’ll need suitable data flows and controlled access. Around 15% of customers put system integration first. |
A rating for protection against water and dust ingress does not prove that equipment is suitable for a classified potentially explosive atmosphere.
For an Ex route, compare the zone classification with the documentation for the complete planned configuration. If your route does not include an Ex zone, Ex suitability is not a general requirement.
Figures for steps and surface conditions do not automatically apply to every route, payload or model variant. Some manufacturers highlight differences between laboratory figures and real-world operation.
Test the most challenging sections with the sensor payload you actually plan to use, and check the model’s limits against the route.
Difficult sections may mean adapting the route or carrying out additional on-site tests.
Navigation and a live video feed alone may not include the sensors, software or accessories needed for a specific measurement task.
Ask for a quote that lists the robot, sensors, software, charging and set-up for your specific task.
PUDU’s inspection kit and charging station are optional; for a specific acoustic spot check, Boston Dynamics lists an additional sensor software licence.
Documented interfaces do not confirm compatibility with every site system or its access rules.
Before deciding to buy, ask for a demonstration of an actual data handover, including permissions and storage location.
Integration may require additional work and IT checks.
ANYmal is designed for autonomous technical inspections; ANYmal X is described as a separate model for specific Ex zones.
Spot can be used for manual or autonomous inspection tasks with suitable sensor payloads; Orbit adds fleet and data management features.
The D5 series is a four-legged platform for remote monitoring and can be fitted with an inspection kit for a site-specific pilot.
B2-W is a wheel-legged quadruped designed for routes with changing surfaces; the specific inspection solution depends on the configuration.
The X30 series is available as an industrial quadruped; the manufacturer also describes an inspection solution with a choice of measurement equipment.
If your measurement points and route are consistent, a stored mission that runs autonomously may be suitable; if targets vary, remote control may be a better option. Test the full route, including the return journey and charging, with the planned payload.
No, the platform alone does not confirm that the required thermal imaging equipment is included. For example, Boston Dynamics’ instructions for the Spot thermal imaging workflow described here require a Spot Cam+IR to be fitted. Specify the sensor, measurement point and analysis together.
No. The Federal Institute for Occupational Safety and Health describes the selection of Ex-protected equipment according to the zone and equipment category. ANYbotics describes ANYmal X as suitable for up to Zone 1 IIB; this does not mean other models, zones or arbitrary sensor attachments are suitable.
According to the Federal Institute for Occupational Safety and Health, Directive 2006/42/EC on machinery will continue to apply to the placing on the market of machinery until 19 January 2027. In Germany, it is implemented through the ProdSG and the 9th ProdSV. Regulation (EU) 2023/1230 must be applied for this purpose from 20 January 2027; the documentation and safety suitability of the specific configuration must be checked.
If employees are captured, data processing and access rights must be assessed under data protection law for the intended use. If there is a works council and the technical equipment is intended to monitor behaviour or performance, Section 87(1)(6) of the German Works Constitution Act (BetrVG) provides for a right of co-determination; this is not a blanket statement about every inspection camera.