Which option suits which warehouse?

Pilot team with changing picking tasks

For warehouse teams looking to trial changing orders and exceptions using representative items, while testing the connection to their warehouse management system. NEURA Robotics describes a 4NE1 pilot of this kind at BITZER with SAP S/4HANA EWM; you will need to check whether it can be applied to other workflows in your own warehouse.

Warehouse with repeatable small-item picking

If individual items are picked from suitable containers as part of a largely standardised process, a specialist picking solution should be included in your comparison. SSI SCHÄFER describes its SSI Piece Picking solution for this purpose, with robotic picking integrated through WAMAS Robotics.

Team facing a transport bottleneck

If your main requirement is moving pallets or containers between set handover points, assess transport and individual-item picking separately. Jungheinrich positions its autonomous mobile robots for transport tasks; this does not mean they can pick individual items from shelves.

What should you check before choosing?

When order volumes fluctuate, start by identifying the actual bottleneck: changing picking tasks, repeatable picking or transport between handover points. Whichever option you consider, you will still need to test process integration and assess the intended workplace.

Humanoid picking pilot

Worth considering: If you want a defined pilot to test changing picking tasks, including the necessary process integration. NEURA Robotics describes the 4NE1 deployment at BITZER with SAP S/4HANA EWM for this purpose.

Limitation: This single proof of concept does not demonstrate integration with every warehouse management system or suitability for other items and warehouse layouts.

Specialist picking solution

Worth considering: If individual items need to be picked from suitable containers as part of a repeatable process, as with the piece-picking solution described by SSI SCHÄFER.

Limitation: Suitability depends on your specific product mix, how easy items are to grip and how the system integrates with your equipment.

Autonomous mobile robot

Worth considering: If repeated material transport between defined points is the bottleneck, such as the pallet transport described by Jungheinrich for the arculee M.

Limitation: A transport solution does not automatically pick and place individual items.

Criterion What to check before buying Who it matters to
Picking tasks Test representative items, containers and grasp positions; set out-of-the-ordinary cases as acceptance criteria. If your orders change frequently, the solution needs to handle the picking tasks you actually face. For around 22% of buyers, this process coverage is the top priority.
WMS integration Specify interfaces for the WMS release you use; test order changes and recovery after an interruption. You need reliable order and status handovers to make sure the robot fits into your warehouse workflow. Around 28% of buyers give integration their top priority.
Safe collaboration Assess traffic routes, grippers, loads and foreseeable disruptions at the intended workplace. If the robot will work alongside your team, the specific layout must be included in the safety assessment. This is the main concern for around 28% of buyers.
Pilot and operation Agree acceptance criteria, responsibilities when faults occur, servicing and how to return to manual processes. A successful trial is only useful if ongoing support and operations are planned afterwards. Around 22% of buyers consider this their top priority.

Pitfalls in piloting and procurement

  • Assuming a proof of concept will work across the whole warehouse

    The 4NE1 deployment at BITZER described by NEURA Robotics relates to a specific process using SAP EWM. It does not automatically cover other items, WMS versions or workflows.

    Keep the pilot focused on defined tasks. Before expanding it, test representative items and disruptions, and set measurable acceptance criteria.

    Integration testing, training and a fallback process for manual picking may involve additional work.

  • Confusing transport with individual-item picking

    An AMR for material transport moves goods between handover points, but does not automatically identify, grip and place a range of individual items.

    Separate transport, picking, scanning and fault handling in your planned workflow. Then assess the right technology for each bottleneck.

  • Treating CE documentation as approval for the workplace

    Under section 3 of Germany’s Ordinance on Industrial Safety and Health, risk assessments must also take work equipment, the working environment and workflows into account, and should begin before selection and procurement. The Institute for Occupational Safety and Health of the German Social Accident Insurance emphasises the intended workplace when it comes to collaborative robots.

    Involve suitably qualified people and assess the robot, gripper, load, traffic routes and foreseeable disruptions together.

    Required protective measures, training and changes to traffic routes can affect the scope of your pilot.

  • Using documentation for a different product variant

    When inspecting relevant electrical and electronic products, the Federal Network Agency checks details including labelling, conformity documentation, and German instructions and warnings. Documents should match the configuration you are actually buying.

    Before purchasing, request documentation that clearly identifies the model and variant, and check the German operating and safety instructions.

Relevant suppliers to consider

NEURA Robotics

NEURA Robotics positions 4NE1 for industrial environments, including logistics. The company describes a picking pilot at BITZER using SAP S/4HANA EWM.

  • The pilot described provides a practical reference point for planning a test with SAP EWM.
  • The deployment at BITZER does not confirm standard integration or safety approval for another warehouse.

Jungheinrich

Jungheinrich offers autonomous mobile robots for intralogistics transport tasks, including the arculee M for pallets.

  • Jungheinrich states that the arculee M has a load capacity of up to 1,300 kg and is compatible with VDA 5050.
  • Pallet transport does not demonstrate autonomous individual-item picking; traffic routes and handovers must suit your warehouse.

SSI SCHÄFER

SSI SCHÄFER describes SSI Piece Picking for automated individual-item picking and WAMAS Robotics for integrating robotic processes into the logistics system.

  • The manufacturer states that SSI Piece Picking can achieve up to 1,200 picks per hour.
  • You cannot apply this manufacturer’s figure to another warehouse without checking the product mix, containers, ease of gripping and system configuration.

Related products from Joybuy

Products to suit your needs coming soon.

Frequently asked questions

Does the 4NE1 pilot prove that it is suitable for every warehouse?

No. NEURA Robotics describes a proof of concept at BITZER in which 4NE1 carried out picking tasks using SAP EWM business logic. A different product range, layout or WMS requires its own process and integration test.

Which SAP EWM interface should a warehouse choose for robotics?

The interface needs to suit the specific robot function and integration architecture. The SAP Community lists OData APIs, the EWM WCU IDoc interface, SOAP web services and RFCs among the possible options. Test your choice with the EWM release you use and the order and exception workflows you need.

Is a CE mark enough to approve a robot for use in a warehouse?

No. Under section 3 of Germany’s Ordinance on Industrial Safety and Health, a risk assessment is required for the intended use of work equipment, and should begin before selection and procurement. The CE mark does not replace an assessment of the workplace, workflows and foreseeable disruptions.

What documentation should your team request for a connected robot?

Check the CE mark, conformity documentation for the variant you are buying, and German operating and safety instructions. The Federal Network Agency refers to such information in its market surveillance of electrical and electronic products with radio functions; you will also need to assess the specific workplace before putting the robot into operation.